Active Alignment Procedures
Closed-loop alignment with wavefront sensors, CCD centroid feedback and 5/6-axis nano-positioning stages.
Service Overview
Active alignment is the gold standard for high-performance optical assembly. AISYS writes and executes active-alignment procedures using wavefront sensors, CCD centroid feedback and 5- or 6-axis nano-positioning stages to place each optical element with sub-micron accuracy.
Procedures are validated with statistical analysis of build-to-build repeatability, so production yield is engineered — not hoped for.
What We Deliver
- Closed-loop active alignment with WFS feedback
- 5- and 6-axis nano-positioning stage integration
- CCD centroid and MTF feedback loops
- Statistical repeatability analysis
- Alignment software (Python + LabVIEW) development
- Repeatable assembly qualification
Engagement Process
Sensitivity
From tolerance analysis, define alignment DOFs.
Metrology
Sensor selection: WFS, MTF bench, centroid CCD.
Fixture
Nano-positioning stages + alignment fixture design.
Procedure
Write and validate alignment procedure.
Qualify
Repeatability run + statistical analysis.
Representative Tech Stack
Frequently Asked
What accuracy do you achieve?
Sub-micron positional accuracy and sub-arc-second angular accuracy in production alignment.
Do you deliver the alignment station?
Yes — full alignment station design, integration and operator training.
Ready to start your Active Alignment Procedures programme?
Our engineers respond within one business day. No obligations, no fluff.
Active Alignment Procedures Delivered from Dilsukhnagar, Hyderabad, India
AISYS Engineering operates from 13-17-85, 2nd floor, Annapurna Complex, Dilsukhnagar, Hyderabad, Telangana 500060, India. Teams based in Dilsukhnagar work directly with clients across Hyderabad, Telangana and the wider India industrial corridor, with programmes routinely shipping to international customers.
Being anchored in Hyderabad — a recognised deep-tech and R&D hub — gives AISYS Engineering fast access to precision-manufacturing partners, calibration labs, semiconductor supply chains and the university research ecosystem across Telangana. That local density is what allows short iteration cycles, on-site FAT / SAT and reliable hardware-in-the-loop programme execution.
- On-site programme reviews and integration support across Hyderabad and Telangana
- Cross-vertical engineering teams co-located in Dilsukhnagar for tight iteration
- Delivery experience across India, supplemented by global remote collaboration
Talk to AISYS Engineering about Active Alignment Procedures
Book a scoping call with our Dilsukhnagar, Hyderabad engineering team and get a tailored delivery plan for your programme in India.
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