Service Overview
AISYS Automation practice engineers end-to-end intelligent process automation — from greenfield Digital-Twin commissioning to brownfield PLC/SCADA modernisation. Every deployment is built on a reliability-first mindset: rigorous validation, full documentation, and measurable OEE uplift.
We combine cognitive RPA, computer-vision quality inspection, and MLOps-grade predictive maintenance to take discrete and process manufacturing plants from reactive to autonomous. Result: 20–40% reduction in unplanned downtime and 2–3× faster changeovers.
Key Highlights
Faster Throughput
Workflow orchestration eliminates bottlenecks across shop-floor operations.
Zero-Downtime
Predictive maintenance forecasts failures 7–14 days before they occur.
OEE Uplift
Average 15–25% OEE improvement within the first 6 months of deployment.
Full-Stack Ownership
We own hardware, controls, software and field commissioning — no vendor juggling.
What We Deliver
- Cognitive RPA with enterprise LLM integration
- Digital Twin creation for discrete & process industries
- Predictive Maintenance (vibration, thermal, acoustic sensors)
- Computer-Vision quality inspection at line speed
- Autonomous workflow orchestration across ERP + MES + SCADA
- Intelligent Process Automation (IPA) with human-in-the-loop
Engagement Process
Discover
Shop-floor assessment · bottleneck audit · KPI baseline.
Architect
Reference architecture · sensor map · ROI model sign-off.
Prototype
8-week POC on a single line with full instrumentation.
Scale
Plant-wide rollout with SOPs, training and SLA support.
Optimise
Continuous tuning, ML model refresh, SLA governance.
Industries We Serve
Representative Tech Stack
Frequently Asked
Do you support legacy PLC upgrades?
Yes — we routinely retrofit systems as old as 15+ years with modern edge gateways while keeping original logic intact.
What is the typical ROI timeline?
Most automation pilots recover investment within 9–14 months through downtime reduction and throughput gains.
Ready to start your AI Automation & Control programme?
Our engineers respond within one business day. No obligations, no fluff.